search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • HOME
  • NEWS
  • PRODUCTS
    • CHOCOLATE
    • NEW PRODUCTS
    • GUMS & MINTS
    • GUMMIES & JELLIES
    • HARD CANDY
    • LICORICE
    • NOVELTY CANDY
    • CANNABIS CANDY
    • FRUIT & NUT CANDY
  • INGREDIENTS
    • SWEETENERS
    • FLAVORS & COLORS
    • CHOCOLATE INGREDIENTS
    • FRUITS & NUTS
    • NUTRITIONAL
    • FUNCTIONAL
  • EQUIPMENT
    • PROCESSING
    • PACKAGING
  • EXCLUSIVES
    • GLOBAL TOP 100
      • SUBMIT YOUR COMPANY
    • SWEET 60
    • STATE OF THE INDUSTRY
    • RETAILERS
    • MANUFACTURERS
  • TRENDS
    • SUSTAINABILITY
    • BETTER-FOR-YOU
    • SUGAR-FREE
    • VEGAN
  • DIRECTORY
  • MORE
    • BLOG
    • ENEWSLETTER
    • VIDEOS
    • PODCASTS
    • STORE
    • WEBINARS
    • CONTACT
      • CONNECT
    • ADVERTISE
    • EVENTS
      • Sweets & Snacks Expo
  • Back to SFWB
Candy IndustryCandy Industry EquipmentCandy ManufacturersChocolate ProductsNovelty CandiesCandy Flavors and ColorsChocolate IngredientsNutritional Candy IngredientsFunctional Ingredients in CandyProcessingCandy Industry NewsBetter-For-You Confections

Innovation, investment spur re-invention of Georgia Nut Co.

Skokie, Ill.-based company turns from branded products to focus on contract manufacturing, innovation.

Georgia Nut Co.

From left, John Drehobl, director of sales and marketing; Rick Drehobl, president; and Dave Drehobl, ceo, stand among products in the Rose F. Musso Innovation Center, Georgia Nut Co.'s new research and development facility in Skokie, Ill.

Georgia Nut Co.

A Georgia Nut Co. worker stirs chocolate pieces tumbling in a belt coater at the company's Skokie, Ill. plant.

Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.

Georgia Nut's management team, from left, back row: John Drehobl, director of sales and marketing; Tony Musso, director of purchasing; Rick Drehobl, president; Jack Arends, director of finance; Dave Drehobl, ceo. Front row: Steve Chmura, director of operations; Josh Liebman, director of special projects; Patrick O’Shea, director of quality assurance and technical services; Mike Drehobl, director of engineering.

Georgia Nut Co.

Panning equipment spins thousands of pounds of chocolate centers for Georgia Nut's gems, or candy-coated lentils.

Georgia Nut Co.

Liquid chocolate is pumped onto drop rollers to create chocolate centers for Georgia Nut's gems.

Georgia Nut Co.

Georgia Nut produces gems in a variety of flavors, including Peppermint Bark, Cookie Butter, Green Tea and S'mores.

Georgia Nut Co.

Georgia Nut produces gems in a variety of flavors, including Peppermint Bark, Cookie Butter, Green Tea and S'mores.

Georgia Nut Co.

Georgia Nut produces gems in a variety of flavors, including Peppermint Bark, Cookie Butter, Green Tea and S'mores.

Georgia Nut Co.

Georgia Nut produces gems in a variety of flavors, including Peppermint Bark, Cookie Butter, Green Tea and S'mores.

Georgia Nut Co.

The Rose F. Musso Innovation Center, above, gives Georgia Nut's team of food technologists the ability to help clients develop products and stay on top of consumer trends.

Georgia Nut Co.

Georgia Nut's team of food technologists can recreate any process available in the main production facility, including panning and polishing. Sylvia Leguisamo shepherds yogurt-covered pretzels off one of Georgia Nut's enrobers. The company also produces peanut clusters.

Georgia Nut Co.

Georgia Nut's team of food technologists can recreate any process available in the main production facility, including panning and polishing. Sylvia Leguisamo shepherds yogurt-covered pretzels off one of Georgia Nut's enrobers. The company also produces peanut clusters.

Georgia Nut Co.

Georgia Nut's team of food technologists can recreate any process available in the main production facility, including panning and polishing. Sylvia Leguisamo shepherds yogurt-covered pretzels off one of Georgia Nut's enrobers. The company also produces peanut clusters.

Georgia Nut Co.

Shelf-life studies have shown stability and maintenance of probiotic colony forming units in Georgia Nut's gems.

Georgia Nut Co.

Chocolate pieces are polished to a shine in one of Georgia Nut's many polishing pans. In addition to gems, Georgia Nut is known for its malt ball centers

Georgia Nut Co.

Pastor Silva holds out chocolate pieces tumbling in one of Georgia Nut's polishing and panning units. Besides sugar and chocolate panning, the company counts enrobing, roasting and kettle cooking among its capabilities.

Georgia Nut Co.

A Dumoulin automated coater spins pounds of chocolate pieces at Georgia Nut's Skokie production facility. The company also has eight belt coaters in its panning department.

Georgia Nut Co.

Alfonso Arroyo, left, and Manuel Miranda dump chocolate centers into large boxes after panning. Georgia Nut offers its signature gems in micro mini, mini and regular sizes.

Georgia Nut Co.

Pillow pouches freshly filled with candy-coated peanuts head down the line to be packaged in boxes

Georgia Nut Co.

Candy-coated peanuts wait to be packaged at Georgia Nut's packaging facility in Niles, Ill.

Georgia Nut Co.

Snack mix components are scaled into one of Georgia Nut's horizontal packaging machines. The company converted a warehouse into a packaging and distribution facility to allow for more space between machines.

Georgia Nut Co.

Unusable pieces are sifted out of a snack mix produced for a co-manufacturing client before its sealed into standup pouches.

Georgia Nut Co.

A horizontal pouch filling machine drops a snack mix into stand-up pouches in Georgia Nut's packaging and distribution facility.

Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
Georgia Nut Co.
March 7, 2017

Rick and Dave Drehobl have never been afraid of taking chances.

As third generation owners of the Skokie, Ill.-based Georgia Nut Co., they chose to move beyond roasting and selling nuts — a concept originated by their grandmother, Rose Musso, more than 70 years ago — and start making candy.

There was just one problem: They had little confectionery experience. But with their business knowledge and entrepreneurial instinct, the Drehobls grew the family company to a $70-million operation by 2007, with capabilities including sugar panning, enrobing, chocolate panning, and roasting and kettle cooking.

Around that time — after making headway as a bulk candy and industrial ingredient supplier — the Drehobls tried their hands at producing and selling branded items, with the goal of extending Georgia Nut’s reach outside a circle of food manufacturers and local buyers.

In 2004, the company acquired the Atlanta-based brittle plant of Sophie Mae Co., which had available a namesake label and the rights to nostalgic brands Slo-Poke, Kits and BB Bats. A year later, the company acquired Milwaukee-based Chocolate House, known for its Whipped Creme products.

With a handful of brands, including Georgia Nut, the company planned to push each one over the $5-million mark in five years. But then the Great Recession hit, and without the recognition of a major name, shelf space was hard to come by.

“Getting things to stick was not easy to do,” says Rick, the company’s president. He also noted marketing and maintaining the brands proved to be an expensive undertaking.

After a tough period, the Drehobls decided Georgia Nut’s focus should remain where it had been for years: making products and ingredients for other companies. Georgia Nut sold Sophie Mae and Slo Poke, brands now owned by Atkinson Candy Co. Chocolate House operations were consolidated into Georgia Nut’s Skokie facility and the brand was discontinued.

At-a-Glance: Georgia Nut Co.

Headquarters: Skokie, Ill.

Plant: Main plant, 130,000 sq. ft.; Distribution center, 180,000 sq. ft.; Innovation Center, 8,000 sq. ft.

Employees: 420

Products: Candy-coated gems, chocolate clusters, coated pretzels, malt balls, roasted nuts, - capabilities soft and hard sugar shelling, panning, roasting, kettle cooking, packaging

Sales: $140 million

Management team: Dave Drehobl, ceo; Rick Drehobl, president; Jack Arends, director of finance; Kurt Thorsen, v.p. of business development; John Drehobl, director of sales and marketing; Mike Drehobl, director of engineering; Steve Chmura, director of operations; Tony Musso, director of purchasing; Josh Liebman, director of special projects; Patrick O’Shea, director of quality assurance and technical service; Richard Hauber, R&D manager.

“We’re just going to stay behind the scenes and do what we do best,” says Dave, Georgia Nut’s ceo.

Taking a U-turn seems to have worked. Since shifting away from branding, Georgia Nut has doubled revenue to $140 million over the last decade. Business is split equally between co-manufacturing; supplying retailers with bulk sweets; and preparing industrial ingredients. Rick says the company’s bulk operations remain steady, while “significant” co-manufacturing opportunities continue to present themselves.

The industrial ingredient side, however, has experienced “consistent and aggressive growth,” says John Drehobl, director of sales and marketing and Rick’s son, thanks to a growing need for inclusions in snack mixes, energy bars and ice cream.

Those inclusions often come in the form of “gems,” chocolate lentils coated in a candy shell and the jewel in Georgia Nut’s crown, so to speak. The company produces several iterations of the standard sweet, including Peppermint Bark, Strawberry Shortcake, S’mores and Cookie Butter.

“We like to take classic candies and take them to another level,” John says.

Understanding that creativity is the key to success in the competitive confectionery industry, the Drehobls have made it a priority. Georgia Nut has invested $250,000 in a dedicated research and development facility, a rarity among mid-sized confectionery operations.

In April 2016, Georgia Nut moved R&D operations from its 130,000-sq.-ft. manufacturing plant to the neighboring Rose F. Musso Innovation Center, an 8,000-sq.-ft. facility named for the company’s late matriarch.

With roughly 3,000 sq. ft. of laboratory space, the Innovation Center gives R&D Manager Richard Hauber and his team of food technologists enough space to create without halting production for costly trial runs.

“We needed more room to just work efficiently, and we needed a way to model things without going into the plant all the time,” Hauber says. “I’m thrilled we finally got it.”

The center has small-batch equipment that can recreate all processes available at the main production facility. It also has areas for brainstorming sessions, where co-manufacturing clients and other customers can develop ideas with help from Georgia Nut technologists. In fact, about 85 percent of the center’s projects are client-driven, Hauber says.

In the remaining time, Georgia Nut’s food scientists develop new techniques and work to keep up with market trends. Hauber noted he and his team have been developing natural colors for the gems’ sugar-shell coatings and have pursued organic and non-GMO certifications because of greater demand for all-natural, organic and “clean label” sweets.

“The market wants health, but they want decadence, too,” Hauber says.

Georgia Nut may have found a fitting solution. In hopes of seizing opportunities in the United States’ booming dietary supplement market — which hit $27 billion in 2016, according to Euromonitor — the company is formulating its signature gems with probiotics, microorganisms that promote gastrointestinal health. It’s an effort that requires coordinating multiple facets, including research, quality and safety testing, manufacturing and packaging.

Chocolate serves as an ideal carrier, the Drehobls say, because its fat content protects the bacteria from stomach acids and can offer a more appealing taste profile than gummies, especially for adults seeking an indulgent experience.

“There seems to be a high level of interest in using chocolate as a carrier,” Rick says.

Georgia Nut has tested two 1.5-gram gems with one billion colony forming units (CFUs). John says shelf life studies have shown stability and maintenance of the CFUs for 18 months, which may be attributed, in part, to the sugar coating.

With the favorable studies, the company hopes to bring chocolates with probiotics to the market in 2017. The company is also pursuing Current Good Manufacturing Practice (CGMP) certification through the U.S. Food and Drug Administration to be in compliance with the agency’s Title 21 CFR Part 111 certification, which denotes good manufacturing, packaging, labeling and holding operations for dietary supplements.

“We always try to figure out the best way to create value,” Dave says.

It’ll be up to Kurt Thorsen, newly promoted v.p. of business development, to demonstrate that to customers. Having almost a decade of sales experience at Georgia Nut under his belt, Thorsen has been tasked with cultivating growth, particularly in the dietary supplement arena.

And that’s just fine with the 30-year food industry veteran.

“I’ve always enjoyed the creative aspect” of market development, he says. Thorsen also pointed to the benefits of using chocolate as a delivery mechanism for probiotics.

“It’s indulgent, and dark chocolate has a health halo behind it already,” he says. “It’s in the competitive price zone.”

While Thorsen’s focus is new business, John will be responsible for nurturing Georgia Nut’s established connections and operations. Named director of sales and marketing in December, John will concentrate on sales, marketing, R&D, supply chain and demand planning.

John started in Georgia Nut’s sales division in 2008, but he was first exposed to the manufacturing side of the business. After college, he took a “year-long lap” of the plant, learning its processes before getting experience in sales and marketing.

He says having an understanding of the plant’s capabilities has been “invaluable” from a sales perspective.

“It turned out to be well worth the early mornings and late nights,” he says.

And there’s plenty to learn. Georgia Nut’s main plant was bustling on a Friday in late December.

Steve Chmura, Georgia Nut’s director of operations, and Mike Drehobl, director of engineering, led a group through room after room of drop rolling, panning and polishing equipment, pointing out the company’s recent investments and allergen containment measures.

Georgia Nut has production rooms that are peanut- and tree nut-free, and allergen control curtains separate three 60-ft. enrobers, manufactured by National and Sollich. Peanut clusters, double-dipped peanuts and yogurt pretzels were among the treats spilling off the belt and into cardboard boxes.

Mike noted Georgia Nut will have another 100-ft. Sollich enrober operational by March. With a 50-in. belt, the machine will be capable of producing 800 pounds of enrobed confections an hour. Meanwhile, in a neighboring room, 16 panners were polishing chocolate-coated pieces, while eight automated belt coaters, as well as a Dumoulin automated coater, were tumbling others.

Georgia Nut’s packaging facility in nearby Niles was also busy, sealing candy-coated peanuts into pillow bags and snack mixes into stand-up pouches for co-manufacturing clients. Until recently, the 180,000-sq.-ft. facility served as a warehouse, but Georgia Nut moved packaging operations there to support food safety and future automation initiatives.

Between innovation, manufacturing and managing clients’ needs, Georgia Nut has plenty to juggle, but the Drehobls wouldn’t have it any other way.

“This company has never suffered from a lack of opportunity,” Rick says. “It’s about being able to capitalize on it.”

KEYWORDS: Georgia Nut Company innovation probiotics Research and Development

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • cookies stacked

    The top 50 snack and bakery companies of 2024

    The top-selling companies among baking and snack players...
    Snack Products
    By: Jenni Spinner and Liz Parker Kuhn
  • IHOP new menu inspired by "IF" movie

    Most popular new products: May 2024

    Products range from a Reese’s Puffs collaboration with...
    Snack Products
    By: Liz Parker Kuhn
  • state of the industry bakery: 2024

    State of the Industry 2024: Bakers continue to show resilience and creativity

    For the past several years, the baking industry has faced...
    Bakery Products

 

More Videos

consumer behaviors webinar


Get Connected!

FACEBOOK x YOUTUBE LINKEDIN

Connect with us on Twitter, Facebook, YouTube, or LinkedIn to receive updates and to network with other industry professionals just like you!


Related Articles

  • Georgia Nut Company

    Georgia Nut Co. announces sales management changes

    See More
  • Ready Roast Nut Co. facility recognized as ‘Plant of the Year’

    See More
  • Georgia Nut logo

    Georgia Nut Company announces management changes

    See More

Related Products

See More Products
  • snack.jpg

    Snack Foods Processing, Innovation, and Nutritional Aspects

  • The Art of the Chocolatier: From Classic Confections to Sensational Showpieces

  • ICC-Handbook-2nd-ed_-Website-Scan-200x300.jpg

    The ICC Handbook of Cereals, Flour, Dough & Product Testing, Second Edition

See More Products

Events

View AllSubmit An Event
  • May 9, 2012

    Food Technology and Innovation Forum 2012

    This year's agenda examines all the latest Product Development, Innovation Strategy and Consumer Insights issues that are driving the Food and Beverage industries.
View AllSubmit An Event
×

Snack on the latest trends, news, and developments!

Stay in the know with Snack Food & Wholesale Bakery, the premier source of information for snack, bakery, and confectionery professionals.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing