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Ballreich Bros.’ 75,000-sq.-ft. potato chip and snack plant churns out 2,000-5,000 lb. of product an hour. Manufacturing product on a just-in-time basis, the family owned and operated company in Tiffin, Ohio, also produces new Sweet Potato Chips and shoestring Potato Sticks in three flavors.
Thanks to their new 22,000-sq.-ft. production facility in Cudahy, Wis., the folks at Angelic Bakehouse now have the room, additional equipment and the structure they need to efficiently produce sprouted whole-grain breads, buns, rolls and flatbread/pizza crusts using an unusual process.
Demonstrating how much the company has grown over the years, John B. Sanfilippo’s impressive 1-million-sq.-ft. production facility/corporate headquarters/distribution center in Elgin, Ill., is outfitted with speedy, state-of-the-art equipment and technology to produce thousands of nut products, snacks and nut mixes.
Crafting artisan breads, café loaves, pastries and more since 1993, Metropolitan Bakery’s Philadelphia production facility mixes clever flavor combinations with a pinch of automation, European equipment and top-quality ingredients to churn out incredibly fresh baguettes, rolls and country breads, seven days a week.
Located in Orem, Utah, Janey Lou’s exemplifies the state’s moniker—the Beehive State. Growing demand for the company’s scrumptious cinnamon rolls, generously-sized cookies, handmade Crispy Treats and numerous frozen dough products is keeping its management team and employees busy as bees.
From humble beginnings 40+ years ago in a small bakery near Boston to a 30,000-sq.-ft. plant today in Chelsea, Mass., outfitted with four production lines, Golden Cannoli Shells Inc. now generates more than 100,000 cannoli shells each day. The more spacious plant is also allowing the bakery to significantly increase its capacity.
Here’s our tour of potato chip producer, Ballreich Bros., our 2014 Snack Food Manufacturer of the Year.
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Written by Snack Food & Wholesale Bakery editors, our Operations Weekly weekly enewsletter provides bakers and snack food manufacturers with up-to-the-minute news, ideas and industry trends.