Hudson Bread, North Bergen, N.J., is rather a paradox. Starting out in 1994 as a small, fully artisan bakery owned and operated by president/chief executive Mariusz (Mark) Kolodziej, Hudson Bread became a favored producer, as its scrumptious baguettes, boules, rolls, brioche, buns, Ciabattas, Pullman loaves and much more gave it plenty of momentum to grow and expand.
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Bakers and snack makers are well-acquainted with the saying, “Time is money.” A malfunctioning oven, depositor or conveyor system can result in production delays that negatively impact customers, as well as the bottom line.
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We visit one of three of Little Lady Foods’ production facilities, which are all about customization. The frozen food manufacturer produces about 100 stock-keeping units that vary with customer desires, and as many as five million pizzas and three million sandwiches each week.
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Kangaroo Brands’ newest production facility produces a popular line of baked pita chip snacks, which consumers can’t seem to get enough of. A few miles away from the main pita bread plant, the chip facility has three speedy production lines that can produce as much as 4,000 lb. of chips per hour.

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Expanded several times, Turano Baking Co.’s Berwyn, Ill., headquarters production plant features three fully-automated makeup lines and three semi-automated lines that can produce some 200 stock-keeping units overall and generate as many as 150 types of fresh products each day. Starting out as a 2,000-sq.-ft. storefront in the early 1960s, the facility now is a 185,000-sq.-ft. dynamo of action.
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Don Pancho Authentic Mexican Foods’ state-of-the-art tortilla production facility in Halifax, N.C., is now fully onstream, paving the way for tortillas to become a weekly staple in the non-Hispanic market. Adding three more production lines at the Halifax location, the company is offering an array of new, better-for-you tortillas, wraps and chips that are helping make the most of its dynamic tortilla business.

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A critical aspect on any production line, the package handling function may require one conveyor section, multiple lanes or hundreds of integrated material handling accumulators, elevators, lowerators, robotics, controllers and more. We asked several manufacturers what’s new in package handling equipment and systems to make your manufacturing operation more productive.
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Don Pancho East, Halifax, N.C., is brimming with a high-energy staff and high-tech tortilla production on four new lines that can each output as much as 60,000 tortillas per hour.
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Since 1974, Grecian Delight Foods has prided itself on a variety of Greek and ethnic foods. Find out how this Elk Grove Village, Ill.-based company is expanding beyond its roots.

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The IFT Annual Meeting & Food Expo is a place where top food science and technology professionals representing the most prominent organizations in the food sector, come together to learn about the most recent product, ingredient and technology developments and their potential impact on your business, as well as identify trends that will shape the industry, enhance your skills, augment your knowledge base and expand your professional network.

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