Bühler has handed over its first Prime Masa plant in India—the second Prime Masa plant worldwide—to PV Sons Corn Milling. The innovative plant will consume 84% less water, 52% less energy compared to a traditional nixtamalization process, and will produce 96% less waste, among other benefits.
The Prime Masa plant is a solution for corn flour, which is used to make tortillas and nachos. Tortillas and tortilla chips have long been appreciated and consumed in Latin and North America but are gaining popularity in other regions, including India. India is one of the top 10 maize producers in the world contributing 2-3% of the total maize produced globally. And the country is one of the top five maize exporters in the world. This did not go unnoticed by PV Sons Corn Milling, a family-owned business established in 2006 and one of the market leaders in the corn processing sector, who approached Bühler for the novel Prime Masa Nixtamal process.