Case study: Durak Findik increases automated production capacity with new TOMRA machines
Turkey's leading hazelnut exporter has further increased its production capacity, at the same time as protecting product safety, by investing in five new TOMRA Nimbus BSI+ sorting machines.
Turkey’s leading hazelnut exporter, Durak Findik, has further increased its production capacity to meet export demand by investing in automation technologies. By acquiring five new TOMRA Nimbus BSI+ sorting machines, which will also ensure product quality and food safety, Durak Findik has increased to 28 the total number of TOMRA machines at its hazelnut processing facilities in Ordu, Samsun, and Hendek-Sakarya.
As Turkey’s number one hazelnut producer for two years now, Durak Findik produces 50,000 tons of hazelnut kernels annually, operating three shifts every day. Some 55 percent of this output goes to the domestic market and 45 percent is for export. The company supplies global producers, including the world’s major chocolate brands. To satisfy these world-class customers, food safety and consistently high product quality are essential. Durak Findik can achieve these high standards thanks to the advantages of automation. TOMRA Food’s sorting machines also help the company maximize efficiency by reducing food waste and increasing production capacity.
Durak Findik’s chairman, Kadir Durak, said: “We have been using TOMRA sorting machines since 2006. Now we will have two TOMRA machines at each of our facilities in Ünye and Samsun, nine in our Sakarya roasting facility, and 15 in our Hendek crushing facility, including the new TOMRA Nimbus BSI+ sorters. Installation of our new machines will be completed this month.”
Mr. Durak explained: “We increase our capacity in direct proportion to our production efficiency. In addition to providing our current customers with products at the standards they demand, we increase our production capacity by adding new customers to our portfolio. We have continued our investments in automation technologies without interruption. TOMRA’s machines have raised our product quality, ensuring that we meet our customers’ strict expectations, and have enabled us to achieve 15 percent additional efficiency and cost savings compared to manual sorting.”
Mr. Durak observed that the coronavirus pandemic has highlighted the importance of automation in the food industry. He said: “We already knew that every major food producer should strengthen its facilities with automation, but during this period, those who had already invested in automation had the advantage of being able to continue production without interruption. It would not have been possible for us to maintain our production at the required levels if we operated completely with manual sorting methods. And regardless of the extraordinary situation, we face at the moment, automation will always offer advantages. With consumer expectations of food quality constantly rising, automation is vital to increase product quality, as well as to improve production efficiency.”
TOMRA Food’s Nimbus BSI+ platform uses unique Biometric Signature Identification technology to detect all product defects in nuts – including insect damage, rot, shrivel, and moldy kernels – even if they are invisible to the human eye. The machine can do this, ensuring high primary-product and by-product quality, by employing both near-infrared and visible wavelengths of light.
Mr. Durak added, “Even if all product defects were visible to the human eye, the manual workforce could not be expected to sort the product with 100 percent concentration levels and 100 percent efficiency for every minute of every shift. But by using TOMRA sorting machines, it is possible to achieve a constant level of product quality, and without interruptions. These machines also make it possible for us to run night shifts, increasing our facilities’ effectiveness during short harvest and production periods.”
Ahmet Koçyiğit, TOMRA Food Turkey Sales Manager, commented: “Our BSI technology represents the ultimate in multi-spectral cameras. We have combined our application knowledge with superior imaging capabilities to achieve unrivaled results. And TOMRA Food’s machines can handle the full range of nut products: inshell, raw, roasted, and chopped. Specifying the optimum machine platform enables us to deliver the most efficient optical sorting solution available for each type.”
About TOMRA Food
TOMRA Food designs and manufactures sensor-based sorting machines and integrated post-harvest solutions for the food industry, using the world’s most advanced grading, sorting, peeling and analytical technology. Over 8,000 units are installed at food growers, packers and processors around the world for fruits, nuts, vegetables, potato products, grains and seeds, dried fruit, meat and seafood. The company’s mission is to enable its customers to improve returns, gain operational efficiencies, and ensure a safe food supply via smart, useable technologies. To achieve this, TOMRA Food operates centers of excellence, regional offices and manufacturing locations within the United States, Europe, South America, Asia, Africa and Australasia.
TOMRA Food is member of the TOMRA Group that was founded on innovation in 1972 that began with design, manufacture and sale of reverse vending machines (RVMs) for automated collection of used beverage containers. Today TOMRA provides technology-led solutions that enable the circular economy with advanced collection and sorting systems that optimize resource recovery and minimize waste in the food, recycling and mining industries.
TOMRA has ~100,000 installations in over 80 markets worldwide and had total revenues of ~9.3 billion NOK in 2019. The Group employs ~4,500 globally and is publicly listed on the Oslo Stock Exchange (OSE: TOM). For further information about TOMRA, please see www.tomra.com.