Beneo, a manufacturer of functional ingredients for food, feed, and pharma and a member of the Südzucker Group, has officially inaugurated its first pulse-processing plant after a construction period of just 1.5 years. The opening results from an investment of around nearly $65 million by the Südzucker Group at its site in Obrigheim, Rhineland-Palatinate in Germany. Here, pulses such as the local faba bean are processed into ingredients for food and feed production.

To mark the occasion, on April 11, a special inauguration ceremony was attended by Daniela Schmitt (minister of economic affairs of Rhineland-Palatinate), Johannes Steiniger (member of the German Bundestag), Nicole Eicher (mayor of Obrigheim), Dr. Niels Pörksen (CEO of the Südzucker Group), Olivier Roques (CEO of Beneo GmbH), Niels E. Hower (member of the executive board of Beneo GmbH) and Dirk Dinger (chairman of the Works Council of the Obrigheim plant). 

“Beneo's new plant represents a strong commitment to Rhineland-Palatinate as a business hub. At the same time, the investment is driving innovation in the food industry and strengthening regional value creation. Future-oriented projects like this secure jobs, promote sustainable economic activity and strengthen rural areas,” says Schmitt.

Up to 25 new jobs will be created at the new plant, which has been built next to the existing Beneo site where its sugar replacer Isomalt and the smart carbohydrate Palatinose (isomaltulose) are produced. The area is around 4,000 sq. m.: about half the size of a soccer field. Sustainability has been a key focus for the new development, with the plant production running entirely on electricity from renewable energy sources. Additional power is generated by a rooftop photovoltaic system, and waste heat from production is used to heat the building, while the pulse processing requires no water. 

The site’s sustainability credentials are further reinforced by a zero-waste approach, ensuring that all raw materials are fully utilized as ingredients for the food and animal feed industries. The faba bean itself also plays a key role in sustainable agriculture, as pulses require no nitrogen fertilizer and enhance the soil quality for future crops. Beneo's faba beans are grown in Germany, in close proximity to the production plant, and are REDCert2 certified, which is equivalent to the Farm Sustainability Assessment (FSA) from SAI at the highest “Gold” level.

At the inauguration event, Hower emphasized the combination of tradition and innovation at the Obrigheim site: “What began more than 30 years ago with the processing of beet sugar into ingredients with added health benefits is now being continued at the new plant. The faba bean is a legume with a long history. Here in Obrigheim, we will process it into high-quality, plant-based ingredients that will contribute to future-proofed nutrition.”

“Feeding a steadily growing world population in a sustainable way is undoubtedly one of the biggest challenges of our generation,” says Pörksen. “The Südzucker Group pursues the vision of contributing to a healthy and sustainable world worth living in – and one of the many ways we are doing this is by investing in the expansion of our plant-based protein division. Today is therefore an important milestone for us.”

Across the globe, consumers are increasingly adopting more flexible and eco-conscious eating patterns. A survey from 2023 reveals that 59% of consumers worldwide are interested in plant-based nutrition. In fact, the global plant-based protein market is projected to grow at a CAGR of 7.7% between 2023-2028.  

With the expansion of the site, Beneo is addressing these evolving consumer trends and catering to rising customer demand. Pulse-derived proteins, such as those from faba beans, which are used for meat or dairy alternatives and egg replacement, are increasingly sought after in the food industry as alternatives to animal protein, playing a key role in the development of plant-based products, the company says.

Related - Plant-based products continue to thrive: Beneo